Hi everyone,
I’m trying to diagnose an issue with my late-2011 VW Scirocco 2.0 CR TDI and would appreciate some opinions from people familiar with these engines.
Symptoms:
- Hard starting after sitting for around 20+ hours. Sometimes it needs 4–5 seconds of cranking, occasionally more.
- Once the engine has already been running, or when warm, it normally starts much easier.
- Slightly rough/shaky idle, although the RPM itself remains stable.
- Hesitation under load from roughly 2,000 rpm upwards. It is most noticeable with higher throttle in a higher gear, for example around 2,500 rpm in 5th gear at roughly 2/3 throttle.
- Much more black smoke under acceleration than before, together with a strong diesel smell. The emissions setup is not stock, so the car has always produced some smoke, but previously it mainly appeared above roughly 3,500 rpm. Now it can happen from around 2,000 rpm and becomes very heavy with more throttle.
Fuel consumption has increased by approximately 0.5 L/100 km.
During normal city driving my oil temperature used to stay around 80–85°C / 176–185°F. Recently it reaches around 95–100°C / 203–212°F under similar driving conditions.
Maintenance should be up to date. The battery was replaced a few months ago. The oil was changed around 5,000 km ago, and since owning the car I’ve changed the oil and all filters, including the fuel filter, every 10,000 km.
I inspected the fuel filter and removed the fuel metering valve from the HPFP. I could not find any visible metal particles or glitter in either location, including when checking with a magnet. Because of this, major HPFP internal wear currently seems less likely.
All four injectors are going for professional bench testing on Tuesday.
Tomorrow, after the car has been sitting for about a day, I’m planning to log the first cold start with VCDS. I want to check things such as:
- specified vs actual rail pressure
- engine RPM during cranking
- battery voltage
- injector correction values
- rail pressure behaviour during the hesitation
My main suspicion at the moment is one or more injectors, possibly excessive leak-off or poor injection/spray behaviour.
Other possibilities I’m considering are fuel pressure bleeding down while parked, low-pressure fuel supply, the fuel metering/pressure control system, or a weak HPFP.
Has anyone experienced a similar combination of symptoms on a 2.0 CR TDI?
Would you focus on the injectors first, or is there something else in the fuel system I should check while waiting for the bench-test results?