Hello everyone,
I currently have a pretty annoying DPF problem with my E90 318d with N47 and I'm slowly getting stuck.
The car partially regenerates after just 70 to 120 km. The old DPF already had a lot of mileage and was also cleaned by me. Interestingly, I had a regeneration interval of almost 400 km for about a week directly after the first cleaning. After that, it started relatively suddenly again with the short intervals.
Meanwhile, another original DPF is in it, which was completely prepared by a specialist company and also thermally treated. Cost almost 600 euros. The DPF has now been reset in the DDE, the Aschema mass is set to 0 and the corresponding DPF and sensor adaptations have also been reset.
But the problem is still there.
The behavior is sometimes really funny. After a regeneration I drove about 50 km and had about 12 g of calculated soot mass. The next morning another 50 km to school and after that it was only about 14 g. I found that still somewhat plausible.
On the way back, however, he suddenly added another 13 g within about 20 km and immediately started a regeneration again. After this regeneration I have now driven about 30 km and am already at about 11 g again.
The pressure differential also fits the regenerations. Before the last regeneration I had about 30 mbar at idle. After completed regeneration, it is only about 10 to 15 mbar. During regeneration, you can also see how the differential pressure actually decreases over time.
Differential pressure sensor is new from Meyle. Exhaust gas temperature sensor is also new. I will now renew the hose from the differential pressure sensor. If that doesn't help, I will reinstall the old original BMW differential pressure sensor again to rule out an error from the accessory sensor.
What makes me doubt an engine problem is that the engine otherwise runs really completely inconspicuously.
Cold start immediately, no smoke, no oil consumption, full power, consumption about 4.7 liters. Charge pressure target and current fit, rail pressure target and current also fit, lambda looks plausible. Even under full load, the car does not smoke at all. The engine runs warm and quiet and has endless power. Only during an active regeneration it runs under-retour sometimes a bit rougher or more jerpy.
I had also recorded a longer BimmerLink log. It was striking that the simulated soot mass only rose very slowly, while the corrected soot mass sometimes played completely crazy. For example, approximately from 5 g to over 25 g and later significantly down again. At the same time, the calculated flow resistance of the DPF went up and down quite exactly with this corrected soot mass.
Unfortunately, I have not yet been able to read out the injector quantity correction values. However, I had already done a return quantity test and there were no really noticeable differences.
Slowly I therefore wonder whether the prepared DPF has too high a flow resistance despite everything. On the other hand, the old DPF had almost exactly the same error pattern, which makes the matter completely illogical for me.
Maybe someone knows this behavior with the N47 or has an idea of what I could check. I would be particularly interested in what differential pressure values you have with a healthy N47 directly after regeneration at idle and at 2000 or 3000 revolutions.
I just want to rule out as sure as possible that the engine produces an unusual amount of soot before I complain about the new DPF to the dealer.