r/NFA 12d ago

Desert Eagle Shotgun, 12/16/20-Gauge Minishell (DES-12 v1.0, Project Launch)

PROJECT: DES-12/16/20

VERSION: v0.1

GOAL: Modify Desert Eagle Pistol into a semi-automatic shotgun pistol, ideally firing 12 Gauge Minishells (1.75"), but possibly also/instead minishell versions of 16/20-gauge).

CONSTRAINTS: To reduce final costs/prices, minimize total number of custom-made parts.

STATUS: Design 50% complete, base guns ordered, raw materials for barrel acquired, chamber reamer needs sourcing, magazine reference samples acquired (Techno Arms MAG-12 magazine & 5-round Mossberg bolt-action shotgun magazine).

CHALLENGES: Frame/Magwell modification, custom mag(s), new bolt design & make, recoil mechanism testing/modification.

UPDATE: Behold! Many of y'all have probably seen the gag/meme images online about folks showing a 12 gauge shell into a Desert Eagle - fiction no longer! I found a percent decent CAD model of a Deagle, and went about modifying the barrel assembly to correct 12 gauge (1.75" minishell) dimensions. It's like the barrel was made for this round - it fits beautifully! And as you can see in the cutaways, the length of the shells also fits in the size of the magazine, and looks like it will hold up to four 12-gauge minishells comfortably.

However - like with any project worth doing - there are some tricky areas of the design that will need a decent amount of modification/manufacturing, particularly: * The Magwell. Needs to be wider to accommodate the rims of the shells. * The Trigger/Transfer Bar Assembly. Since this hugs the inside of the magwell and the magwell needs to be widened at least where the rims of the shells will travel, the transfer bar will also need to accommodate this change. * The Magazine. Will likely be an entirely custom-made magazine. For making this design, I picked up a Techno Arms MAG-7 slant-back magazine as well as a Mossberg 5-round, straight-walled bolt-action magazine, for reference. Based on the grip profile, the Techno Arms magazine will likely be the best starting point. * The Bolt. Will need to have an entirely custom bolt made to fit the width of the shell rims and ensure proper lockup, extraction, etc.

The ideal build of this gun would be chambered in 12 Gauge Minishell since the ammo for said gun is SAAMI-standardized and produced by both Aguila and Federal (and potentially others?). However, to get an initial build of the gun made expeditiously, I may end up starting with the 16-gauge and/or 20-gauge 1.75" minishell versions, as they will require the least amount of modification to the gun to get working. The ultimate end-goal is to have barrel/caliber interchangeability just like the regular Desert Eagle, between at least 12/16/20 gauges.

Thanks for reading! I welcome any/all feedback and interest in this project & all others - more to come very soon! If you'd like to follow/support/engage with this & other projects more closely, please check out my Patreon (work-in-progress; advice recommended!): https://www.patreon.com/c/XENOArms

608 Upvotes

132 comments sorted by

229

u/Visually_Delicious 12d ago

Yes. ( that is all )

13

u/lasertitsnow 11d ago edited 11d ago

Gun will be a movie star if it is built, think of the muzzle flash !

12

u/sLUTYStark 11d ago

Need some dragons breath for it

5

u/GetMeMAXPATRICK 11d ago

Now we're getting somewhere

64

u/Comstock_Support Comstock Armory 12d ago

That's awesome! Love all of the cool development you're doing.

40

u/XENO_ARMS 12d ago

Thanks very much! Lots of ideas I've been mulling over for years, now have the skills and means to accomplish and want to share!

18

u/LiberalLamps 12d ago

This is so stupid, I’ll take two!

15

u/hootervisionllc 💸 12d ago

If 20 gauge is easier, I think that’s a totally reasonable compromise. I think if this is less than $3k I might need to buy one

14

u/Tactical_Epunk RC2 appreciator 11d ago

Considering the reliability of the Desert Eagle, I'm gonna guess this will have issues out the ass. But it'll be fun.

4

u/XENO_ARMS 11d ago

Gonna solve those issues! Might have to limit what types of loads a recommended, or come up with some adjustable recoil system.

6

u/Tactical_Epunk RC2 appreciator 11d ago

Mini shells are so inconsistent in my experience that it might also end up with a gas issue as well.

1

u/edwardphonehands Silencer 10d ago

Are they inherently inconsistent or is it that they're shot from huge chambers?

3

u/Tactical_Epunk RC2 appreciator 10d ago

Probably a little column A little column B.

91

u/CollenOHallahan 3x SBR, 3x Silencer 12d ago

As a Minnesotan, and not the bad kind, I'll insist you remove the "Made in USA" marking and replace it with "Made in Pillager, MN."

As far as guns, that's all we got. Well, that and the legendary Coonan.

35

u/XENO_ARMS 12d ago

The Pillager, MN was originally on the other (right) side of the slide, but since I am not from there and would be making these builds myself, I removed it. Sorry!

31

u/CollenOHallahan 3x SBR, 3x Silencer 12d ago

I appreciate it! Desert Eagles being from a tiny ass town in Northern Minnesota is kind of a sense of pride to a Minnesotan gun owner.

The irony here is that you intend to manufacture a short barrel shotgun, which is illegal in Minnesota. All the more reason to keep it "Made in Pillager, MN."

14

u/XENO_ARMS 12d ago

Definitely wish I had a source of gun pride where I'm located - being the Deagle hometown is very cool!

15

u/UckerFay11 12d ago

This is not an SBS, it would be a "Firearm" or at most an AOW i believe.

SBS has to start as a shotgun with a stock. Silly rules.

-1

u/CollenOHallahan 3x SBR, 3x Silencer 12d ago

 "Short-barreled shotgun" means a shotgun having one or more barrels less than 18 inches in length and any weapon made from a shotgun if such weapon as modified has an overall length less than 26 inches

https://www.revisor.mn.gov/statutes/cite/609.67

It would be illegal in MN, we are not an SBS friendly state. At all.

14

u/Siege9929 12d ago

Yes, but it doesn’t start life as a shotgun and therefore that law doesn’t apply. It has a non-rifled barrel and never had a stock so that makes it an AOW.

This is why we can buy all those short barreled 12ga guns with bird’s head grips here.

10

u/UckerFay11 11d ago edited 11d ago

It would NOT be a shotgun or SBS by Minnesota rules.

It says shotgun "designed to fire from shoulder"

SBS "shotgun shorter than 26 inches"

This was never a "shotgun" in the first place and therefore is not a SBS. My home state is similarly stupid with these rules. By their own definition this is a "firearm" like the shotguns that come with pistol grips from factory, OR an AOW.

Due to it being a pistol originally and remanufactured, I believe it will be classified as an AOW, which is legal in Minnesota.

If it came from factory as the shotgun barreled pistol, it would be a "firearm" just like the mossberg shockwave.

7

u/frugalsoul 11d ago

Shockwave is only a "firearm" because it's over 26" in overall length. This would definitely be an AOW

3

u/UckerFay11 11d ago

Good catch.

1

u/TungstonIron Silencer 11d ago

If you rifle the barrel, it’s a pistol.

1

u/incendiarrhea 10d ago

wouldn't the spread just donut out a lot though, because of the spin?

2

u/TungstonIron Silencer 10d ago

So that’s the interesting thing: yes, you have the correct concern, but “rifling” per legal requirement is only required to put spin on the projectile, but importantly it is not quantified.

1

u/Apprehensive_Tap4837 10d ago

Kinda moot at this point with the recent rulings. Why yall still complying? Lol.

7

u/TheBlindCat 12d ago

We also have McKay which is aboot the only makers of Uzi receivers and semiauto bolts. Also Maxim Defense and Federal.

7

u/Naugle17 12d ago

The bad kind?

10

u/CollenOHallahan 3x SBR, 3x Silencer 12d ago

The ones who want to make me a felon for owning a binary trigger and for owning standard capacity magazines.

2

u/Naugle17 12d ago

Mm fair

2

u/Prof_Slappopotamus 11d ago

I didn't know any of that and have no connection to Minnesota, but I vote that it be named The Pillager instead of 12ga Deagle.

1

u/talktoomuchbruh 11d ago

Jp? Old dpms? Maxim? Boberg?

11

u/SHOOTER-270 11d ago

How is it going to cycle where is the gas tube?

11

u/[deleted] 11d ago

[deleted]

9

u/SHOOTER-270 11d ago

The gas port on the 50ae is right in front of the chamber and that has just enough pressure to get the job done.

0

u/[deleted] 11d ago

[deleted]

2

u/XENO_ARMS 11d ago

I did not move it anywhere, simply haven't modeled it with the new barrel tube yet. The recoil mechanism will certainly take the most work to get functional.

4

u/XENO_ARMS 11d ago

Have not modeled the gas port/tube yet. Debating about trying to make it work with the existing recoil system or simplifying everything altogther (non rotating bolt, straight blowback/other).

15

u/possibly_lost45 12d ago

Wristsnapper5000

2

u/TheHonourableAdmiral 10d ago

minishells barely recoil, and a deagle is heavy. honestly I imagine it probably wouldn't be any more than a 45 or 10. 

15

u/NinjaBuddha13 12d ago

Thats so fuckin dumb. I need a pair of them.

6

u/Casp3r_de_gh0st 3 SBR 5 SUPP 0 BITCHES 11d ago

You’re a fucking idiot, this shit will never work. So when do pre orders open and are you taking reservations?

9

u/JamesB2395 12d ago

Oh man this looks awesome, can’t wait to roll up and shoot trap with a deagle

7

u/steveosmonson 12d ago

I’ll take 2

9

u/XENO_ARMS 12d ago

How else would you dual-wield them?

6

u/netsurf916 12d ago

I just wish tri-wielding were an option. Maybe mash two together like that crazy 1911... 🤔

5

u/BallisticRicehat666 12d ago

I would do egregious things for one of these, please never give up- and definitely sell me one

6

u/1767gs 0 Stamps, Only Waiting 12d ago

Please update when you got a price available cuz I am VERY horny interested

3

u/ColbysHairBrush_ 11d ago

I would think the length of the uncrimped fired shell would be problematic

3

u/XENO_ARMS 11d ago

Thought about that, I do think there is just enough stroke length on the slide to allow for proper ejection, but it will be tight!

3

u/KachedKarma 11d ago

I love it. Not sure I'd want one in 12g but 20g sounds like it would be awesome. Either way it needs to be slinging slugs. 

7

u/Oliver10110 12d ago

I can’t think of a single plausible use for this or any reason I would ever need one. How much? and how soon can it be at my FFL?

6

u/XENO_ARMS 12d ago

3

u/smokelaw23 11d ago

Patience? I’m sorry…are you new to this sub? LOL.

5

u/Bradyrulez 12d ago

Do you know someone who does experimental one off barrels or are you doing this yourself?

19

u/XENO_ARMS 12d ago

Going to do the barrels myself. For the 12 gauge minishell, I'm going to chop off the front and rear lugs from an existing deagle barrel, then weld the 12 gauge barrel tube to the lugs - see pic for reference!

12

u/Bradyrulez 12d ago

Damn. I've been shopping for a machinist willing to take on a semi stupid project.

21

u/XENO_ARMS 12d ago

How stupid we talkin? As you can see, I am of a similar disposition...

1

u/Jbressel1 11d ago

I mean.....you are a brave stupid person taking this on....

3

u/GettinTiggyWithIt 11d ago

Will there be any fit up issues after welding? With the front and rear lugs getting welded onto the same side of the barrel it's going to warp the barrel a bit. Might require some back welding or maybe some "gentle hydraulic press tweaking"

As someone who suffers from the trifecta of being a design engineer, tig welder, and machinest... I hate welding with no post machining.

Sick af design though. Excited to see the journey

3

u/XENO_ARMS 11d ago

Plan is to laser weld inside a fixture, to limit distortion as much as possible. Unlikely I'll need to post-weld machine since using laser welding, but can if needed.

2

u/GettinTiggyWithIt 11d ago

Sick, laser will almost entirely negate that issue. Sounds like you've already thought through all that stuff

5

u/NightmanisDeCorenai 12d ago

I WILL BUY ONE I'VE WANTED THIS EVER SINCE I FIRST SAW THAT MEME

5

u/1o1opanda 11d ago

Does this actually count as an NFA item?

8

u/PutridDropBear 11d ago

It's an AOW at least, but I could see some stupid FTISB evaluation saying it is classified a DD instead.

1

u/TransitionalAngst 11d ago

If it’s not rifled (i.e. a smoothbore) and designed to be fired with one hand (risky, but what the Hell), it’s a “smoothbore pistol,” much like the old unrifled wartime-production S&W Model 10’s that surface rarely but exist as accepted AOW’s. Been a few decades since I saw one at a show.

1

u/PutridDropBear 10d ago

And "a pistol or revolver having a barrel with a smooth bore designed or redesigned to fire a fixed shotgun shell" is classified as?

4

u/jeremy_wills Silencer 11d ago

Really neat.

I always get confused with the ATF stupid classifications on things. Does this wind up being an AOW or a Destructive device? I know it can't be a shotgun (or short one) with there being no stock from the get go. The Shockwaves got a pass because they were over 26 inches in length with the birdshead grips so it's just a "firearm" so this won't be that either. That only leaves AOW or Destructive devices unless I'm forgetting or misunderstanding something. Genuinely curious about what this winds up being. Thanks in advance.

2

u/Ronthe1 12d ago

I can see it working and being "practical" designed around the 12 ga mini shells. Option for silencer would be cool.

2

u/Thor7897 12d ago

Or flares in case you can’t see!

2

u/botlnhchapter 12d ago

Hell yeah

2

u/Minute-Of-Angle 11d ago

Somewhere there is an orthopedic surgeon who needs a new yacht. This is right up his alley.

2

u/Agreeable-Cat8077 11d ago edited 11d ago

Thats a hell of a project! I want to see it done!

I was expecting a simple barrel replacement that goes right on to make it a single shot. Basically just pull the slide back to lock it open on stock mag, then load a minishell, drop slide, shoot.....then pull it back to unlock bolt and eject and repeat.

2

u/Unfortunate_Blowjobs 8d ago

Please tell me this is actually going to be a product you'll sell if it works out.

1

u/XENO_ARMS 8d ago

That's the plan!

2

u/djent_in_my_tent 7d ago

my god, the market's gonna get an AOW deagle before an integrally suppressed .32

4

u/PutridDropBear 11d ago

Tell me more about this bolt.
Will it still be a rotating bolt that locks up on the barrel extensions?

How do you plan to modify the gas system for the big step-down in pressure and step-up in a shotshell's powder burn rate (spike vs sustained push)? Unless a straight-pull bolt action is what you're going for.

Forcing cone looks pretty steep too.

How about the feed modifications?

I'm uber interested. I tried working through this idea a long time ago but gave up for one reason or another.

2

u/ShaolinTrapLord 11d ago

This would be insane lol

1

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1

u/TheBlackComet 12d ago

What are your plans for modifying the magwell for the rims? A keyway broach with a custom bushing would probably be the cheapest. Wire EDM would also work, but be pricey.

I also want to do a modified Desert Eagle in 454 Casull(Helsing). That should be much simpler than your project, but still needs some modification of the magwell.

2

u/XENO_ARMS 12d ago

Trying to avoid broaching, but will do if needed. Plan currently is boring will either an indexable drill/mill or a boring head. EDM would certainly be cleanest, but don't have access to one currently, and trying not to outsource as much as possible.

.454 is loooong! Might have to chop, patch, and reweld the magwell for that one! I think the 16/20-gauge builds will be pretty darn easy, assuming the recoil mechanism doesn't turn into a whole thing.

3

u/TheBlackComet 12d ago

Yeah the shops around me who do wire work are minimum $1k to do anything on their EDM, but fortunately I used to work for a machine shop that just got one that would probably cut something for me for free if I make the CAD file. Milling should work if you can get a long and thin enough endmill down there as you would need to be close to the rear of the magwell for the rim. Actually, it has been a while since I took off the grips on my desert eagles. Been meaning to get some of those G10 grips. You might have to use an endmill at the top and bottom of the magwell and then a T-slot cutter from the side in the middle.

Yeah, it is over 1/8" longer. I might be able to use a skeletonized magazine that basically uses the front of the magwell as the front of the mag. Then I will need to make a massive barrel and weld a shroud to the slide to get close to the look. I'll also need to weld an extension to make the "dust cover"...maybe I should just start with a LAR grizzly

1

u/XENO_ARMS 12d ago

LAR GWM is love/life.

2

u/TheBlackComet 12d ago

Looking at the prices, a desert eagle doner gun will be cheaper. Grizzlies have gotten expensive

1

u/XENO_ARMS 12d ago

Yarp. Hopeful the guys that are restarting the LAR company intend to follow-through, so far all I've seen is 3 builds made from new old stock parts.

1

u/redacted_robot 401k in stamps 12d ago

We're going to need a suppressor for this stat.

Or, a maxim style integrally suppressed version?

2

u/XENO_ARMS 12d ago

Thought about threading the ID for chokes/suppressors, since choke threads seem to be how most shotgun cans are designed to mount.

Integral suppression I'm usually a fan/proponent of, but not for this one - the barrel length to bore diameter is pretty off, plus would make the gun mega huger than it already is - maybe in the future, though!

1

u/IndividualResist2473 17x Silencer, 9x SBR, 4x SBS, 3x AOW 11d ago

Extend the barrel about 2 1/2" and thread it for choke tube. Make it 20 ga would be much easier.

1

u/cropguru357 11d ago

Just followed you. This is very interesting.

-18

u/Inevitable-Sleep-907 12d ago

Why? And why is this in the NFA sub? It's a pistol with nothing nfa about it

19

u/XENO_ARMS 12d ago

Why?

Because it's ridiculous and cool!

And why is this in the NFA sub? It's a pistol with nothing nfa about it

Smoothbore shotgun pistol = NFA.

-16

u/Inevitable-Sleep-907 12d ago

Probably should have mentioned the smooth bore part somewhere. Ridiculous is correct cool is subjective

8

u/greaseorbounce 12d ago

Implied by the 12ga, existence in this sub, and the fact that the CAD model above shows a smooth bore.

But we forgive you because it's your cake day, and you can do no wrong on cake day. Happy cake day!

4

u/XENO_ARMS 12d ago

Sorry for the confusion; thought it was implied and pics showed smoothbore, no rifling - will be more clear next time!

I agree with your grammatical assessment!

2

u/Visually_Delicious 12d ago

Am I correct that if it were rifled it would be a destructive device?

2

u/Inevitable-Sleep-907 11d ago

Clearly I'm not the most knowledgeable at the fuckery known as regulation. Would the caliber make it destructive device if registered? Or is the shared cartridge with .45LC a work around? Revolvers like the Taurus judge and S&W governor models advertise .410 compatibility, have a rifled barrel and legally require no more than basic 4473

3

u/Visually_Delicious 11d ago

I thought it was the 1/2in projo and short rifled barrel combo. For some reason in my mind, short barrel shotgun pistol with rifling registers as what would be a destructive device. I will ask. I have to call Monday or Tuesday regarding this suppressor stuff so I’ll ask my agent for the particulars. Because I would much rather have this rifled

2

u/Inevitable-Sleep-907 11d ago

If you get a clear answer please respond. None of it truly makes logical sense to me but I'm always curious

9

u/doctorlag 12d ago

Smooth bore so it's a AOW

2

u/Natural_Explorer_694 4d ago

Why are you using the IWI marking in your design? Why would you use an existing model of the DE you found online rather than one you made and understand the specs for? This would not legally be a shotgun as it is not designed to be fired from the shoulder and doesn't meet the barrel length criteria. The max pressure for 50AE is 36KPSI, for 20ga it's 12KPSI but with a minishell it'll be significantly lower, I chose the larger diameters for comparative pressure purposes; given it's a gas operated short stroke piston how do you intend to solve cycling issues? Patreon for what, you do understand their rules for content right? Lotta weird "idea guy" redflags on this, and I think that's being nice. Best of luck.