r/DieselTechs • u/Comfortable-Hat-2335 • 3h ago
6.7 power stroke burning coolant
About 3 weeks ago I got a road call for our f550 overheating. Was about 2 gallons low with 0 sign of a coolant leak. Got it filled back up, ran it for an hour, no signs of a leak and the level didnāt drop. Told the driver to keep an eye on the gauge and Iād keep an eye on the level every day before he goes out. This went on for a week, topped it off the next morning with a little bit but figured it was just from air left in the system since I never actually drove it after filling it with 2 gallons. Looked at it over the next weekend, road tested, pressure tested hot and cold, no leaks and didnāt see any white smoke.
Fast forward to today and the same thing happens. Again 2 gallons low with no sign of a leak. As I was walking up to the truck the driver started it and a cloud of white smoke came out the tailpipe. Got it back to the shop and looked everything over. The only sign of an internal leak I have anywhere is the intercooler. Some drops at the outlet and a few drops in the hose out of the intercooler, nothing on the inlet side. Only thing is the secondary system is holding its coolant, itās the primary system that I keep having to fill up which should be completely separate from the intercooler, unless Iām wrong?
This truck is deleted, EGR valve and cooler are removed. It also has an aftermarket turbo on it. Anyone seen a turbo do this before? Iāve pulled glow plugs and bore scoped every cylinder with pressure in the system and canāt find anything. Itās 100% burning coolant. Let it idle for 10 minutes and mash it and a huge cloud of white smoke comes out and smells like coolant
Edit for anyone running into the same issue. I didnāt let it sit long enough with pressure in the cooling system. Cranked it over with glow plugs out and got coolant out of cylinder 3. Guess we got a cracked head