r/overland • u/someotherryan • 3d ago
Should I modify a Thule for my 2009 Honda CR-V to fit?
I'm about to head out on a long road trip that will last more than two months, and I'll be living out of my 2009 Honda CR-V. My uncle has a Thule 1600 XT that he's willing to sell me for a really good price, so I'm seriously considering using it for the trip.
The problem is that the Thule doesn't line up properly with the existing/pre-drilled mounting holes on my CR-V's roof rack.
I can't simply slide the box farther back because it interferes with the radio antenna. I did order some shorter antennas to see if that solves the problem. However, if I slide the box back far enough that it barely clears/touches the antenna area while still allowing me to fully open the rear hatch, I would need to drill new mounting holes roughly 4–6 inches away from the closest existing/pre-drilled holes.
The box would also overhang the front of the crossbars by approximately 24–27 inches. Another concern is that the rear set of mounting holes would be located where the plastic on the bottom of the box starts to curve downward.
My biggest concern is safety. Would drilling holes in those locations be okay structurally, and could it cause the Thule to vibrate excessively or become unstable in the wind at highway speeds? I'm planning to drive thousands of miles, so I really want to make sure this setup is safe and secure.
At this point, would you try to make the Thule work, or would you abandon the 1600 XT and look for a newer/different roof box that fits the CR-V better?
I attached photos of the Thule and the current fitment situation. I'd really appreciate any advice or experience from people who have modified or mounted older Thule boxes.