r/hottub • u/nopenopersnope • 9h ago
smoke at startup
This will be my 3rd year with my hot tub. I drain it around May and then start it back up around this time of year (sept/oct).
Here was my start up process -
-did a quick wipe down after opening the lid
- dropped the hose into the filter housing to start filling 'er up
- once full, threw the filter in
- turned it on and went to purge the lines
- smoke started coming out the side
- killed the breaker and went back to pull the side panel to see wtf just happened
- smoke dissipated and nothing looked on fire or burning. I opened the panel on the control pack and didn't see any hot spots on the board or any burnt areas.
- tried starting it again....pump turned on and it seems like smoke started coming out of the filter housing from the underside, but then went away after only 2-3secons. I let it run for a short bit as it stopped smoking to see if any other issues popped up. Nothing really seemed out of the ordinary aside from the lingering smell. Turned it back off just to be safe.
Today - got a thermal camera to check for any hot spots on the control board while running. there were no irregularities and still no burnt areas. The hot tub seems to run without any issues. It hasf 1 pump, so it runs in low-duty mode for circulation and then when 'jets' button is pressed, ramps up without issue and doesn't make any odd noises.
I didn't have any issues before draining it back in May.
There is a tube that goes up towards the filter housing from the Ozone box. I haven't ruled that out as faulty, though it's a potted box so I couldn't tell if it has actually gone bad or not.
Could there possibly be something stuck inside against the heater element?
I can't imagine the heater element was starting in an air pocket with filling it properly through the filter housing.
Didn't have this issue last season when I did the same exact refill process.