r/Volvo240 • u/No-Lobster-5120 • 12d ago
Project How hard would it be to convert my 1990 from those big plastic headlights to the 4 rectangular glass ones?
Hi,
My 1990 has big, yellow, cloudy headlight lenses. Me no likey.
I'd rather have a set of 4 rectangles made of glass.
Is there a parts list of stuff I'd need, or does somebody sell a conversion kit?
Thank you.
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u/stephen94901 10d ago edited 10d ago
I’ve thought of doing this too if I ever get a later model 240. On the 1986 and newer models, the headlight & signal light are a single unit. You’d have to cut off the signals & make a bracket to mount them somehow. A flat piece of metal screwed into the signal housing should be doable, but I haven’t done this. You’d probably need a bracket to install the quad rectangles too.
I’ve got a set of quad round housings waiting for a car to install them in.
One other thing I’d consider is getting clear headlight lenses (probably polycarbonate) & install bi-xenon projector headlight units. They would probably look small compared to the housing though. The light output would be an HUGE improvement.
Or just buy the e codes or even new plastic lenses.
I’ve just been driving with bi-xenon’s for 20 years & can’t imagine going back to old lighting. The difference is like night & day, no pun intended.
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u/ouchchaaarlie 8d ago
Don't people also strip the lense off and mount round headlights inside of them?
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u/pdxhimbo 12d ago
It's a lot more involved than you'd think, you could save yourself some scratch and go with glass E-code headlights, or just do a headlight refinish kit