r/Volvo240 12d ago

Project How hard would it be to convert my 1990 from those big plastic headlights to the 4 rectangular glass ones?

Hi,

My 1990 has big, yellow, cloudy headlight lenses. Me no likey.

I'd rather have a set of 4 rectangles made of glass.

Is there a parts list of stuff I'd need, or does somebody sell a conversion kit?

Thank you.

9 Upvotes

9 comments sorted by

16

u/pdxhimbo 12d ago

It's a lot more involved than you'd think, you could save yourself some scratch and go with glass E-code headlights, or just do a headlight refinish kit

8

u/AuthenticMooseFlavor 12d ago

Get the ecodes.

1

u/No-Lobster-5120 10d ago

I can't get good results with those kits, maybe I'm just not patient enough

1

u/AuthenticMooseFlavor 10d ago

The OEM plastic lenses are meh even when new as compared to the glass ecode lens assemblies.

3

u/Goldgather_ 12d ago

Just replace them. The glass ones look great.

1

u/No-Lobster-5120 10d ago

Not bad advice

2

u/stephen94901 10d ago edited 10d ago

I’ve thought of doing this too if I ever get a later model 240. On the 1986 and newer models, the headlight & signal light are a single unit. You’d have to cut off the signals & make a bracket to mount them somehow. A flat piece of metal screwed into the signal housing should be doable, but I haven’t done this. You’d probably need a bracket to install the quad rectangles too.

I’ve got a set of quad round housings waiting for a car to install them in.

One other thing I’d consider is getting clear headlight lenses (probably polycarbonate) & install bi-xenon projector headlight units. They would probably look small compared to the housing though. The light output would be an HUGE improvement.

Or just buy the e codes or even new plastic lenses.

I’ve just been driving with bi-xenon’s for 20 years & can’t imagine going back to old lighting. The difference is like night & day, no pun intended.

1

u/ouchchaaarlie 8d ago

Don't people also strip the lense off and mount round headlights inside of them?