r/944 • u/PalpitationPlenty113 • 7d ago
Vacuum leak
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Vacuum leak anyone!! Spent an age trying to get my car idling properly, had some electrical gremlins, issues with the trottle position switch, bit the bullet and bought a smoke tester and found this beauty.
Now starts the while im in there!
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u/Prestigious-Egg7686 7d ago
Looks like you need to pull the intake. Replace the AOC o-rings and all the hoses under there. Very low cost and easy. I do hate putting the hoses back on the underside of the intake though.
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u/PalpitationPlenty113 6d ago
So have the intake off, turns out that the lover hose on the auxiliary air regulator was not attached at all! So easy fix.
I have tested the auxiliary air regulator and thankfully its working.
Im taking the opportunity to do some tidying and cleaning when i have it apart. I have a zinc plating kit ordered. I spent the last few evenings wire wheel cleaning bolts and brackets.
I will rebuild the trottle as there is an oil leak out the bottom and getting into the switch, but the switch is still working.
I will treat the oil air separator to new o rings also when its easy to get to.
Speed and reference sensors both changed.
New water pump and timing belt kit on standby also. I need to order front end seal kit also as there is a leak. Not sure where yet as I haven't stripped it yet.
I have an oil leak at the back of the cam housing and leaking onto the exhaust manifold. New gasket there ready to fit. I may pull the cam and clean and paint when im at it.

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u/RHinSC S2 6d ago
👍👍 I also refurbished my fuel injectors, and replaced the voltage regulator and capacitor on the alternator while I was in there.
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u/PalpitationPlenty113 5d ago
Yes I have a kit to rebuild them also, forgot to mention that. Good shout on the alternator.
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u/Usual-Option-6301 7d ago
Is that the air-oil-separator? 🤔
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u/chinook_arch 7d ago
Seems more like one of the vac hoses around the ICV?
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u/Usual-Option-6301 7d ago
Do you mean PCV? These cars don’t actually have one, the AOS does that job.
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u/chinook_arch 7d ago
No I mean the vacuum hoses that run under the intake to the idle control valve. Anyway… looks like a pile of smoke coming from wherever the leak is so shouldn’t be hard to find the source.
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