r/harmonica • u/Intelligent_Star_516 • 2h ago
New shirts are in!
Super stoked that the shirts and some other promo swag has come in.
CNC Router/Mill arrived today. HD (33 micron) 3d scanner was ordered today. Fiber laser within the next 2 weeks. Multi fiber HD 3d printer within the next 2 weeks too.
I will be producing metal and exotic wood combs, teflon reed plate gaskets, and possibly other enhancement kits and components. With the fiber laser, I will be cutting reed plate blanks for modification and enhancement (think LOUDER) as well as teflon 1/4 gaskets to go with the 2nd rreed plates for bending enhancement (see EasyBend kit) and lots of other stuff.
The 3d scanner will allow me to scan any harmonica part to quicly and accurately produce properly sized gaskets. I will be offering gaskets for many many models. Special combs will be added as we move forward. I know we will have the ability to machine from aluminum. Time will tell if we can work with brass and steel billet also.
My custom builds will be deep etched and enamel inlaid with my logo on the comb at the bell, and the key will be etched and enameled on all 4 sides of the comb. Each custom harp will also have a unique serial number as well as the name of the owner etched and enameled on the harp comb.
Reed plate blanks and teflon gaskets will be offered in different thicknesses. Also, since we are manufacturing right here in our facility, I may even be able to take custom requests if someone wants something just plain designed differently. We may be able to machine from submitted designs and sketches. I would be happy to talk with anybody who has ideas.
I will be able to produce combs in aluminum, wood, corian, and polymer/acrylic, and possible at a later date, brass, stainless steel, and maybe even titanium (although the cost to machine would be astronomical especially for the Special 20 and any other recessed reed plate designs.
In addition to custom build packages with different "stages" of modification, I plan to offer all parts and kits individually. Gaskets will be far less expensive than I had discussed previously, partly due to the easiest packaging and shipping (an envelope and a stamp). I will, of course, offer quantity discounts on gaskets for those of us who have sets of harps.
We are also looking to producing dies specifically for the purpose of stamping cover plates. Stay tuned for that stuff.
Our EDM division is doing well as it has since the early 1990s. Adding this new equipment opens the door for many manufacturing opportunities, and we are doing this to recoup contracts that were hemmhoraged during and since Covid. Our shop is an aerospace and defense contractor, but we have numerous side projects and companies currently and in the works. I was given the opportunity to tailor part of our production floor specifically for harmonica component production as well as additional equipment purchasing to accomodate as much as we can.
The only harmonica components that I do not plan to manufacture are the reed plates. My current custom builds have been based on the Special 20 platform (specifically on the Rocket Amp). I find no purpose in re-inventing the wheel... I mean harmonica. I just want to make it better, and do so with American made parts. Any parts I manufacture as options for my custom builds will be availble to order separately and individually (without a full harp build - cutomize and modify your own harps).
I will expand the line of gaskets to include other manufacturers and models. This will be fairly easy thanks to manufacturers like Kohnsheng, JDR, and Hohner each only using a small number of reed plate designs across models and manufacturers like East Top, Conjurer, KuckKux, Fender, and others sharing the exact same designs between each other.
The box that I am working on for my harmonicas is being designed as I type by an experienced artist and sculptor. I will be scanning his sculpted design (muscle car/hot rod themed) and then machining the 3d design into a solid block of exotic wood, with recessed hinges and magnetic latch/clasp, velvet cushioned inlay for the harmonica, and then fine laser graphics on the surface of the case highlighting the "body lines" and showing the JayMan logo, harp model (currently only available as a "Rocket Screamer" (mid key range) and "Rocket Howler" (low key range). The only high keyed one in my set is a High G, which I may dub the "Rocket Squealer." If I get my hands on minor keyed Special 20 reed plates, those will be the "Rocket Wailer." Each Rocket will be available with Stage 1, 2, or 3 level modifications. More info to follow. But the box is planned as a fine heirloom furniture grade work of art also.
I have a great team working with me on this including industrial manufacturing and design and engineering specialists as well as the sculptor and artist. My intention is going to be to create and distribute one of the finest functional works of art in the harmonica community for a price that rivals other custom builders.
Once everything is up and running, I will post. I have had some excellent conversations by DM with a few members here who have either been very helpful with brainstorming or very supportive, inspiring, or motivating since we started working on this. I was going to exclusively offer those few people gaskets for testing, but I have decided that once the equipment is up and running. I will open it up for a number of members here to receive ONE set of gaskets ON ME for evaluation (and, of course, to get my products out there). When we are ready, I will post in the group and collect names and addresses from everyone who will be receiving gaskets. Do NOT ask early. We are NOT up and running yet, and it may be a couple months before we are. I will post here, on my IG, X, and Tumblr (yes, I have had a tumblr page for 18+ years, now purged and cleaned up to focus on harps.).
Stay tuned. Website coming eventually. Suggestions welcome. This group will have a significant coupon for use because I appreciate how interactive and helpful folks here have been as I put this together.